Overview

The aerospace environment routinely exposes microwave/RF assemblies to harsh contaminants such as fuels, oils, and chemicals that can quickly degrade aircraft structures and cause assembly failure in sensitive avionics. In fact, globally more than 75% of microwave/RF assemblies are frequently replaced because of damage during installation or operation according to our independent studies and research. Costs can quickly add up with replacing assemblies, extra labor, and more maintenance and downtime!

VAPOR-SEALED FOR DURABLE PERFORMANCE

GORE Microwave/RF Assemblies, 7 Series is engineered precisely to prevent the ingress of water vapor, fuel, and other hazardous contaminants. They routinely maintain low insertion/return loss and excellent phase stability at frequencies up to 18 gigahertz (GHz).

Not only that, our robust assemblies provide outstanding shielding effectiveness against electromagnetic interference that can compromise signal integrity and reduce the quality of signal transmission. We also offer robust, low-profile connector options designed specifically to complement assembly performance, minimizing loss and reflection for optimized signal transmission.

When it comes to installation, aircraft maintainers will find it much easier to route our assemblies in confined areas because they’re smaller and more flexible with a tighter bend radius. You can be confident that our 7 Series won’t break or fail during routing, like other standard assemblies that are more rigid.

The 7 Series is thoroughly tested and qualified with approved aerospace materials for commercial airborne applications. All of this means superior performance over the aircraft’s lifetime, fewer replacements, reduced system downtime, and lower total costs.

MRF Assembly 7 Series cross section
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Engineered fluoropolymer jacket

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Vapor barrier

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Intermediate layer

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Torque-resistant braid

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Helically-wrapped, silver-plated outer conductor

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Composite dielectric

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Silver-plated copper conductor

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Vapor-sealed construction of GORE Mircowave/RF Assemblies, 7 Series

Applications

GORE Microwave/RF Assemblies, 7 Series is engineered to perform reliably in a variety of commercial airborne applications, including:

  • L-Band Air-to-Ground (ATG) networks
  • active electronically-steered phase arrays
  • GPS connectivity
  • Iridium
  • Ku-Band SATCOM antennas
  • SwiftBroadband

If you have any questions or to discuss your specific application needs, please contact a Gore representative.

Benefits

GORE Microwave/RF Assemblies, 7 Series provides system architects and engineers with many benefits that improve electrical and mechanical performance such as:

  • durable vapor sealing prevents the ingress of water vapor and hash contaminants
  • maintains low insertion/return loss with excellent phase stability up to 18 GHz
  • less RF interference among electronic systems due to outstanding shielding effectiveness
  • smaller diameters with greater flexibility and tighter bend radius for ease of installation
  • longer system life for reduced downtime and less total costs
  • increased design flexibility with robust, low-profile connector options
  • proven performance with approved aerospace materials through qualification testing

For more information about the benefits of our assemblies, please contact a Gore representative.

Properties

These values demonstrate the electrical, mechanical and environmental performance of GORE Microwave/RF Assemblies, 7 Series.

Download the catalog / data sheets for more technical information, including qualifications, connector options and ordering information.

Electrical Property Cable Type
7E 7L 7M
Maximum Frequency (GHz) 18 7 2
Maximum VSWR (dB through Max Frequency)
  Straight-to-Straight Connector
  Straight-to-Right Angle Connector
 
1.25:1
1.30:1
 
1.25:1
1.30:1
 
1.25:1
1.30:1
Maximum Insertion Loss (dB/m [dB/ft]) 0.62 (0.19) 0.33 (0.10) 0.13 (0.04)
Standard Impendance (Ohms) 50 ± 1 50 ± 1 50 ± 1
Velocity of Propagation (Nominal) (%) 85 85 85
Time Delay (Nominal) ns/m [ns/ft]) 3.94 (1.20) 3.94 (1.20) 3.94 (1.20)
Capacitance (pF/m [pF/ft]) 85.3 (26.0) 85.3 (26.0) 85.3 (26.0)
Shielding Effectiveness (dB through Max Frequency) > 90 > 90 > 90
Dielectric Constant (Nominal) 1.4 1.4 1.4
Dielectric Withstanding Voltage (Vrms)
  Conductor-to-Conductor
  Conductor-to-Shield
 
1500
1000
 
1500
1000
 
1500
1000
Mechanical / Environemtnal Property Cable Type
7E 7L 7M
Jacket Material Engineered Fluoropolymer
Jacket Color Purple Black Black
Center Conductor Solid, SPC Stranded, SPC Solid, SPC
Dielectric Material ePTFE
Nominal Outer Diameter (mm [in]) 8.5 (0.34) 12.3 (0.49) 14.4 (0.57)
Nominal Weight (g/m [lbs/1000 ft]) 150.9 (101.4) 262.0 (176.1) 328.0 (220.4)
Minimum Bend Radius (mm [in]) 50.0 (2.0) 62.5 (2.5) 80.0 (3.15)
Crush Resistance (kgf/cm [lb/in]) 8.95 (50.0) 8.95 (50.0) 8.95 (50.0)
Temperature Range (°C)a -58 to +200 -58 to +200 -58 to +200

aContact Gore for applications with an operating temperature > 175°C.

Online Tools

Easy to Use, Fast Results

Gore’s online resources are designed specifically to make it easy for you to select the right microwave/RF assembly for your specific application requirements.

Microwave/RF Cable Assembly Builder allows you to configure a Gore assembly for different cable types based on your application needs.  You can also request a quote.

Microwave/RF Cable Assembly Calculator allows you to calculate insertion loss, VSWR and other parameters of Gore’s assemblies for different cable types. Select and compare up to 3 cables at a time.

If you have questions about our assemblies and want to discuss your specific application needs, please contact a Gore representative.

Resources

Recent News

Press Release

W. L. Gore & Associates Wins Prestigious Frost & Sullivan Award

Posted December 3, 2024

W. L. Gore & Associates (Gore) announced today the company won the 2024 Frost & Sullivan Enabling Technology Leadership Award for their portfolio of aerospace and defense power enablers. The award recognizes the company that applies its technology in new ways to improve existing products and services and elevate the customer experience. Gore was honored for its achievements in the North American electrical wiring industry.

Event

Gore Cables & Assemblies on Display at Space Tech Expo

November 19, 2024 - November 21, 2024

See GORE® Space Cables and Assemblies in Booth W31 at this year’s expo. Our failure-free solutions help guarantee successful launches and missions orbiting Earth and across the galaxy while ensuring astronauts’ safe return. Reserve time at the expo now to meet with a Gore specialist and discuss your latest and upcoming application challenges and requirements.

Event

Discover the Future with Gore Innovations at Farnborough Airshow

July 22, 2024 - July 26, 2024

Come by to see us in Hall 1, Booth 1120G, at this year’s airshow in Farnborough, UK, from July 22-26 to discover how GORE® Cables and Materials can help propel aerospace and defense into the future. See demos to witness firsthand how our solutions outperform many alternatives. Reserve time at the airshow now to meet with a Gore specialist and discuss your latest issues and requirements.

Event

Explore Gore’s Next-Gen Defense Solutions at Eurosatory 2024

June 17, 2024 - June 24, 2024

Visit Hall 5A H215 at this year’s show in Paris, France, from June 17-24 to check out GORE® High Speed Data Cables that ensure mission success, survivability and safety. Reserve time now for a private meeting with a Gore specialist at the show to talk about your latest system design challenges and future needs.

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